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Industry guide

Food Trays for Food Trucks

A food truck buys packaging under a constraint nothing else in food service has: storage. Every carton of trays takes space that could hold product, and there is no stockroom to fall back on. That single fact drives most of what a truck should specify.

The second constraint is pace. Trading is intensely peaked — an hour of nothing followed by forty covers in twenty minutes — so anything that adds a second per order costs real money in the rush.

Kraft paper food trays holding fried portions on a market table

Tell us what you serve

Describe the operation and roughly how many trays you get through. We come back with the formats that fit, with pricing — usually within one working day.

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What a truck should prioritise

In roughly this order, which is different from a bricks-and-mortar operation.

  • Flat-packed everything. An assembled tray is mostly air and air is the one thing a truck cannot store.
  • One format across several menu items, so you carry fewer lines and run out of nothing.
  • Fast assembly, or batch-assembling during quiet periods rather than at the window.
  • Grease resistance, because truck menus are disproportionately fried.
  • Print, because a truck is a mobile brand and the packaging travels further than the truck does.

One tray, several menu items

The most useful thing a truck can do is find a single tray size that works for four or five menu items rather than stocking a different container for each. A 2lb open tray will hold loaded fries, a taco portion, a wings serving and a rice bowl perfectly acceptably.

That does two things. It halves your storage requirement, and it puts all your volume behind one printed line, which brings the unit cost down to a point where printing is trivially affordable. A truck running one printed tray across most of the menu usually pays less per unit than one running five plain stock sizes.

The formats trucks actually use

Open tray

The workhorse. Loaded fries, tacos, wings, rice bowls, mixed portions. See the kraft paper food tray.

Scoop

For fries and fried sides. Fills in one movement from the basket and gives a tall branding panel. See the fry scoop.

Clamshell

For burgers and anything with height that must not be compressed. Slower to fill, but necessary for a stacked build.

Holder or divided tray

Tacos, chip and dip, anything where the sauce must stay off the main item.

Storage arithmetic

A rough sense of why flat-packing matters. Figures are illustrative rather than product-specific.

FormatRelative storage volumeAssembly time
Flat-packed trayLowestA second or two per unit
Flat-packed clamshellLowTwo to three seconds per unit
Nesting pre-formed cupModerateNone
Pre-glued formed trayHighestNone

The right trade-off depends on whether your binding constraint is the cupboard or the queue. Most trucks find it is the cupboard.

Trays that suit this work

Picked for the specific demands described above rather than as a general list.

Kraft paper food trays holding fried seafood portions with a wooden fork

Kraft Paper Food Tray

The kraft paper food tray is the one shape that every counter ends up buying.

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Printed fry scoops holding straight-cut fries on a counter

French Fry Scoop

The fry scoop exists because of a specific piece of ergonomics: a member of staff should be able to fill it from a fryer basket with one hand, in one mo…

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Kraft taco holder keeping three filled soft tacos upright on a counter

Kraft Taco Holder

A taco holder does one thing: it stops tacos falling over.

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Kraft burger clamshell boxes stacked, one open holding a burger

Burger Clamshell Tray

A burger clamshell is a hinged box that closes around a burger, and its whole purpose is to stop the build collapsing between the pass and the customer.

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Stack of kraft chip and dip trays showing the raised dip section

Chip and Dip Tray

The chip and dip tray is the simplest divided format there is: a main bay and one or two smaller wells.

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White food tray printed with a placeholder custom logo and branding panel

Custom Printed Food Tray

This is the general-purpose printed tray: any of our shapes, in your board, carrying your artwork.

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Browse the wider ranges

Questions from food trucks

What is the most storage-efficient packaging for a truck?

Flat-packed trays, without qualification. An assembled tray is mostly air. If your storage is the binding constraint — and for most trucks it is — flat-packing everything and batch-assembling during quiet periods is the right answer.

Can one tray really cover several menu items?

For most street food menus, yes. A single open tray size handles loaded fries, tacos, wings and rice bowls perfectly well. It halves your storage and puts all your volume behind one printed line, which makes printing much cheaper per unit.

Is printed packaging worth it for a single truck?

Often, because the volume concentrates on one or two formats. A truck running one printed tray across most of the menu frequently pays less per unit than one running several plain stock sizes bought in small quantities.

How fast can staff assemble flat-packed trays?

A second or two each once practised. The efficient pattern is to batch-assemble a stack during a quiet period rather than folding at the window during a rush.

Do we need grease-resistant board?

Truck menus are disproportionately fried, so yes for most operations. Untreated board darkens within minutes under fried food and the customer sees it immediately.

What print style works for street trading?

Bold and readable at a distance. Trucks are seen across a market or a festival field, not in the hand. One or two colours on kraft, set large, does more than a detailed design nobody can read from the queue.

How much stock should we hold?

As much as fits, and reorder on a fixed cycle rather than when you run low. The failure mode for a truck is running out mid-event, which is far more expensive than holding a little extra.

Can we get a small first order to test?

Yes, and for a truck we would encourage it. Test a format for a few trading days before committing to volume — storage constraints mean a wrong decision is more painful for a truck than for a fixed site.

Packaging for food trucks, priced properly

Send the food, the volumes and the country you take delivery in. We reply with formats, material options and a full quote including freight.