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Fast Food & Concession Trays

Burger Clamshell Trays

  • Sized to your build
  • Grease-resistant
  • Hinged one-piece

A burger clamshell is a hinged box that closes around a burger, and its whole purpose is to stop the build collapsing between the pass and the customer. That makes internal height the critical dimension — a box that is a centimetre too short compresses the burger, which is the fastest way to make a good product look mediocre.

The other thing it does, quietly, is hold heat and moisture, which is a benefit for a burger and a problem for the fries next to it. Both are solvable with the right specification.

  • Internal height set from your tallest build, not a standard burger
  • Grease-resistant board so the base does not go translucent
  • One-piece hinged construction with a positive front lock
  • Optional venting for builds that travel

Pricing starts from $0.30 per tray

The unit price depends on the size, board, printing, finishing, quantity and delivery country, so every quote is worked out for your specification rather than taken from a list.

Get pricing for burger clamshell trays

Send the size and the run length. We reply with pricing, material options and a production date — usually within one working day.

PDF, AI, EPS, PSD, JPG, PNG or ZIP. Up to 12 MB. Optional — a rough sketch is fine.

We use your details to prepare the quote and reply. No mailing lists, no resale of your information.

01 — Specification

Specification at a glance

Every element below is set when we quote. Nothing here is a fixed catalogue entry — if a line does not match what you need, say so and we will change it.

Construction
One-piece hinged clamshell with a front tuck or lock
Internal height
Specified from your tallest build plus clearance
Board
Kraft or bleached; grease-resistant food-contact face recommended
Venting
Optional die-cut vents for delivery builds
Print
1–4 colours; the lid is the primary surface
Supplied
Flat-packed or pre-glued depending on service pace
Kraft burger clamshells and side boxes shown together with fries and dips

02 — Build the spec

Design this tray in five steps

The same five questions we would ask on a phone call, with the burger clamshell tray already selected. You get a properly detailed brief at the end, which is what makes a first quote accurate rather than approximate.

Step 1 The tray and the food

Pick the closest style. If nothing matches, choose “Something else” and describe it at step 5.

Step 2 Size and material

Internal measurements at the base if you have them. Approximate is fine — a physical sample is better still.

Step 3 Structure, lid and print

Compartments keep a wet element off a dry one. Fewer print colours than you think: one well-drawn ink on kraft usually beats a mediocre four-colour design.

Step 4 Quantity and artwork

Give your realistic annual usage if you can — the unit cost curve tells you more than a single quantity does.

PDF, AI, EPS, PSD, JPG, PNG or ZIP. Up to 12 MB. A rough sketch is genuinely useful; we supply a dieline before your designer starts.

Step 5 Your details, then send

We use your details to prepare the quote and reply. No mailing lists, no resale of your information.

Prefer the full builder with a live sketch? Open the tray designer.

03 — In detail

Height is the specification that matters

Measure your tallest burger — the double with a fried egg and onion rings, not the single — from the base of the bun to the top of the crown, and add clearance. That number is the internal height, and getting it wrong is unrecoverable: a box too short compresses the build every single time it is used.

The second measurement is the diameter of your bun, and again, take the largest. Buns vary by batch, and a clamshell that only just closes on a good day will not close at all on a day when the bakery has proved the dough a little longer.

The four failure modes

The lid presses the build

Internal height sized against an average burger rather than the tallest one on the menu. The most common problem and the least fixable after tooling.

The base goes translucent

No grease-resistant face. A burger with cheese and sauce marks plain board within minutes, and it is visible when the customer picks the box up.

The burger steams itself soft

A sealed clamshell traps steam, which softens the bun. For delivery, vents are the answer; for immediate handover, it is usually fine.

The front lock pops

An under-specified tuck that opens in a delivery bag. Ask for a positive lock if boxes are stacked or bagged.

Clamshell or open tray?

Both formats appear on the same menus, and the choice is worth making deliberately.

  • Clamshell for anything above about two inches tall, anything sauced, and anything that leaves the premises.
  • Open tray for flat items, immediate eat-in service, and where speed of filling matters more than protection.
  • Clamshell if the burger is photographed by customers — the opened box frames the product.
  • Open tray if the burger is served alongside fries in the same container, where a lid would soften them.
  • Many operators run both: clamshells for takeaway and delivery, trays for eat-in.

04 — Nearby

Trays that work alongside this one

Chosen because operators who buy the burger clamshell tray usually need one of these in the same order, not because they happen to sit in the same category.

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Kraft Paper Food Tray

The kraft paper food tray is the one shape that every counter ends up buying.

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Printed fry scoops holding straight-cut fries on a counter

French Fry Scoop

The fry scoop exists because of a specific piece of ergonomics: a member of staff should be able to fill it from a fryer basket with one hand, in one mo…

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Printed kraft hot dog tray holding a loaded chilli cheese dog with jalapeños

Kraft Hot Dog Tray

The hot dog tray is one of the oldest shapes in food packaging and it has barely changed, because it does not need to.

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Corrugated food tray carrying a sushi box, a salad container and dip pots on a kitchen counter

Corrugated Food Tray

Corrugated trays exist for one reason: a loaded tray that has to be picked up from the middle without folding in half.

View tray & get pricing →

05 — Questions

Burger Clamshell Tray questions

What internal height do I need?

Measure your tallest build — the fully loaded double, not the standard single — from the base of the bun to the top of the crown, and add clearance. Sizing to an average burger means compressing your best-selling premium item every time.

Will the box make my bun soggy?

A sealed clamshell traps steam, which softens a bun over about ten minutes. For immediate handover that is not usually a problem. For delivery, ask for die-cut vents — they let steam escape without letting heat out too quickly.

Do I need grease resistance?

For a burger with cheese and sauce, yes. Plain board marks within minutes and the customer sees it as soon as they pick the box up. It costs very little and it is the single most visible packaging failure in burger service.

Can the clamshell hold fries as well?

It can, but it should not. Fries in a closed box steam and soften. If you want a combined container, use a divided open tray or a clamshell with a separate vented fry compartment, and expect a compromise either way.

Do clamshells ship flat?

Yes as standard, and they fold up in a couple of seconds. Pre-glued versions are available where service pace makes assembly time expensive, at a higher unit cost and much higher freight.

Will the front stay closed in a delivery bag?

With a positive front lock, yes. A simple tuck can work loose when boxes are stacked and jostled. If most of your volume goes out through delivery platforms, specify the lock.

How much can I print on a clamshell?

The lid is a large, flat, unobstructed panel and it is what the customer sees before opening. It is one of the better print surfaces in fast food packaging. The sides work well for a repeated wordmark.

Can you match my current burger box?

Yes. Send one, ideally with a burger in it if you can manage the logistics, or with a photograph of a loaded box beside a ruler. Matching means your bags, racks and heated cabinets stay unchanged.

Is a kraft or a white box better?

Kraft for craft and smash-burger positioning, white where the design needs colour accuracy or photography. Kraft hides grease marks better, which matters if you are not specifying a treated board.

Before you order, read

Who buys this tray

Ready to price the burger clamshell tray?

Send the dimensions, the quantity and the country you want it delivered to. We come back with a full quote — material, print, finishing, freight and a production date.