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Catering Trays

Corrugated Catering Trays

  • Holds foil pans
  • Header board option
  • Built for weight

This is the working catering tray: fluted, deep, strong enough to hold several full foil pans, and usually built with a raised header board that turns the whole thing into a point-of-sale display when it lands on a buffet table.

It is the format used for hot buffet drop-offs, event catering and the kind of large-format takeaway that a family orders on a Friday night. The requirement it is built around is simple and demanding: several kilos of hot food, carried by one person, and still presentable when it arrives.

  • Sized around standard foil pan footprints, or your own
  • Optional raised header board for branding at eye level
  • B-flute construction for genuine load capacity
  • Reinforced hand holes as standard on larger sizes

Pricing starts from $0.30 per tray

The unit price depends on the size, board, printing, finishing, quantity and delivery country, so every quote is worked out for your specification rather than taken from a list.

Get pricing for corrugated catering trays

Send the size and the run length. We reply with pricing, material options and a production date — usually within one working day.

PDF, AI, EPS, PSD, JPG, PNG or ZIP. Up to 12 MB. Optional — a rough sketch is fine.

We use your details to prepare the quote and reply. No mailing lists, no resale of your information.

01 — Specification

Specification at a glance

Every element below is set when we quote. Nothing here is a fixed catalogue entry — if a line does not match what you need, say so and we will change it.

Flute
B-flute standard; BC for the largest formats
Pan compatibility
Cut to hold half, third and quarter-size foil pans
Header board
Optional raised back panel for branding
Hand holes
Reinforced, on both short sides
Depth
Set by the pan or portion depth plus clearance
Print
1–4 colours; header board is the prime surface
Yellow printed corrugated catering tray with a circular header badge

02 — Build the spec

Design this tray in five steps

The same five questions we would ask on a phone call, with the corrugated catering tray already selected. You get a properly detailed brief at the end, which is what makes a first quote accurate rather than approximate.

Step 1 The tray and the food

Pick the closest style. If nothing matches, choose “Something else” and describe it at step 5.

Step 2 Size and material

Internal measurements at the base if you have them. Approximate is fine — a physical sample is better still.

Step 3 Structure, lid and print

Compartments keep a wet element off a dry one. Fewer print colours than you think: one well-drawn ink on kraft usually beats a mediocre four-colour design.

Step 4 Quantity and artwork

Give your realistic annual usage if you can — the unit cost curve tells you more than a single quantity does.

PDF, AI, EPS, PSD, JPG, PNG or ZIP. Up to 12 MB. A rough sketch is genuinely useful; we supply a dieline before your designer starts.

Step 5 Your details, then send

We use your details to prepare the quote and reply. No mailing lists, no resale of your information.

Prefer the full builder with a live sketch? Open the tray designer.

03 — In detail

Designed around the pan, not the food

Most catering trays in this format are not holding food directly — they are holding foil pans, and the food is in the pans. That changes the sizing exercise completely. The internal dimensions have to fit a whole number of pans across, with just enough clearance that a hot pan can be dropped in without fiddling, and not so much that the pans slide.

Tell us which pans you use — half-size, third, quarter, or the specific product code — and we cut the tray to fit them. If you also want a direct-fill version for food that goes straight into the tray, that is a different liner specification and worth quoting separately.

The header board, and why it is worth the money

The raised back panel is the single most effective piece of branding in catering packaging, and it costs very little.

  • It sits at eye level on a buffet table, facing a room of people who are all queueing in the same direction.
  • It is flat, uninterrupted board — the best print surface on the whole tray.
  • It identifies whose catering it is at a glance, which matters at an event with several suppliers.
  • It can carry a menu, an allergen note or a QR code for reordering without cluttering the tray itself.
  • It costs a fraction of what a printed banner or an A-frame sign would.

From enquiry to delivered trays

  1. Send the pans and the portion count

    Which foil pans, how many per tray, and the heaviest realistic loaded weight.

  2. We size the tray and confirm the board

    Internal dimensions around the pans, flute grade against the load, hand hole positions.

  3. Decide on the header

    Height and shape. A tall header is more visible; a shorter one packs and stacks better.

  4. Artwork on the dieline

    We mark where the header fold and the hand holes fall so nothing important gets creased or cut.

  5. Proof, produce, deliver

    Digital proof as standard. For a first branded run with a header, a physical proof is worth the few extra days.

What "strong enough" actually means here

Three half-size foil pans full of hot food is around four to six kilos. That load is carried by two hand holes cut into the short walls, which means the entire weight is concentrated at four small points. This is why board grade and hole reinforcement matter far more on this format than on any other tray we make.

It is also why we ask for the loaded weight rather than the tray dimensions. A tray sized correctly but specified in the wrong flute will tear at the hand holes on its first delivery, and that failure happens in front of a customer.

04 — Nearby

Trays that work alongside this one

Chosen because operators who buy the corrugated catering tray usually need one of these in the same order, not because they happen to sit in the same category.

Kraft catering tray with a clear window lid, shown closed and empty

Catering Tray with Lid

The lidded catering tray is the format that most drop-off caterers standardise on, because it is the only one that solves the whole journey.

View tray & get pricing →
Printed catering trays in red and yellow holding fried chicken portions

Custom Printed Catering Tray

Catering is the one part of food service where packaging routinely converts new business.

View tray & get pricing →
Red rigid catering platter with a fitted insert holding brownies, cookies and popcorn

Rigid Catering Platter

Rigid platters are what you use when the packaging is part of the price.

View tray & get pricing →

05 — Questions

Corrugated Catering Tray questions

Will this tray hold standard foil pans?

It will if we size it to yours. Tell us the pan size — half, third, quarter, or a product code — and how many per tray, and we cut internal dimensions around them with the right clearance.

How much weight can a catering tray carry?

That is a specification rather than a fixed figure. Three full half-size pans is roughly four to six kilos, and the load goes through the hand holes. Tell us the worst-case weight and we will specify the flute and the hole reinforcement for it.

What is a header board for?

It is a raised back panel that stands above the food on a buffet table. It carries your branding at eye level, and it is the most valuable print surface on the tray. It also lets you show a menu or an allergen note without printing on the tray walls.

Can the tray hold hot food directly?

With a moisture-resistant liner, for a service period. Most operators use foil pans inside the tray for genuinely hot food because the pan handles the heat and the tray handles the carrying. Tell us which you are doing and we will specify accordingly.

Do these come with lids?

A fitted lid is available and is worth having if trays are stacked or driven any distance. Bear in mind a lid and a tall header board do not combine — decide which one your service needs.

How many trays fit in a van?

Depends on your van and whether they are stacked. Tell us the shelf dimensions and the stack height and we will size the tray so you get a whole number per shelf rather than a wasted strip.

Can these be used for cold buffet food?

Yes, and they are simpler to specify for cold service because there is no steam to manage. A cold tray can use a lighter liner and often a slightly lighter board.

Do you supply plain trays as well as printed?

Yes. A lot of caterers run plain trays for everyday drop-offs and printed trays with a header for larger events. We can quote both together.

Can you match a tray from another supplier?

Send one and we will match the footprint, depth and pan fit exactly, so your pans, racks and van shelving all stay unchanged.

Before you order, read

Who buys this tray

Ready to price the corrugated catering tray?

Send the dimensions, the quantity and the country you want it delivered to. We come back with a full quote — material, print, finishing, freight and a production date.